Description
The QKP series pipe thread lathe is specifically developed for the turning of oilfield pipe threads and is suitable for turning various types of pipe threads. This machine is equipped with a semi-closed-loop control system, allowing it to also function as a standard CNC lathe for machining complex-shaped shafts, sleeves, and discs. The machine is capable of performing operations such as turning internal and external cylindrical surfaces, internal and external conical surfaces, arc surfaces, end faces, grooving, chamfering, and thread cutting.
System Functions Overview:
Continuous Rotating Bodies:
The system can process continuous rotating bodies with various curves as the generatrix, providing a processing resolution of 0.001mm.
Thread Machining:
It can process cylindrical, conical, and end face threads, as well as continuous cylindrical-conical thread connections.
Tool Compensation:
The system includes automatic tool compensation, improving efficiency and reducing manual adjustments.
Cycle Functions:
The machine supports functions such as blank cycle, thread cutting cycle, and grooving cycle, streamlining repetitive tasks and enhancing productivity.
Absolute Zero Point Setting:
The system allows for the flexible setting of absolute zero points, making it easier and more convenient for operators to control the machine.
Features and Benefits:
Versatility: Not only designed for pipe thread turning, but also suitable for general turning tasks, including complex component shapes.
High Precision: Capable of achieving 0.001mm resolution for detailed and accurate machining.
Ease of Operation: The machine’s system is designed for easy programming and operation, with intuitive functions like automatic tool compensation and cycle programming.
High Productivity: Suitable for mass production and high-efficiency machining, especially for industries dealing with pipes and fittings, such as oil and gas.
Applications:
The QKP series pipe thread lathe is ideal for:
Oilfield Industry: Used for machining pipe threads required in the drilling, transport, and processing of oil and gas.
Hydraulic Fittings: Suitable for producing threaded parts used in hydraulic systems.
General Machining: Capable of performing general turning tasks for various complex components across different industries.
Conclusion:
The QKP series pipe thread lathe offers robust performance, precision, and versatility, making it the ideal choice for oilfield pipe thread turning and other complex machining tasks. With its flexible programming, high accuracy, and efficient processing capabilities, this lathe is an essential tool for industries requiring precision machining of pipes, fittings, and other threaded components.
Parameter:
Item | QKP1212 | QKP1219 | QKP1223 | QKP1226 | QKP1235 | ADPT200 | ADPT300 |
---|---|---|---|---|---|---|---|
Capacities | |||||||
External Dia. of pipes (mm) | 120 | 190 | 230 | 260 | 350 | 190 | 280 |
Swing over bed (mm) | 800 | 800 | 800 | 1000 | 1000 | 720 | 820 |
Swing over carriage (mm) | 450 | 480 | 480 | 630 | 730 | 540 | 540 |
Max. length of workpiece (mm) | 1000/1500 2000/3000 | 1000/1500/2000/3000 | 1500/3000/5000 | 1500/2000/3000 | |||
Max. length of turning (mm) | 800/1350 1800/2800 | 800/1300/1800/2800 | 1300/2800/4800 | 1350/1850/2850 | |||
Span of guideway (mm) | 550 | 600 | 755 | 315 | |||
Spindle | |||||||
Spindle nose | C15 | A2-15 | A2-20 | A2-20 | |||
Taper hole of spindle | Metric 140 | Metric 213 | Cylindrical hole | Cylindrical hole | Cylindrical hole | Conical hole 1:20 | |
Spindle bore (mm) | 130 | 200 | 240 | 275 | 355 | 201 | 290 |
Range of spindle speed (r/min) | 25-800 | 20-600 | 6-400 | 5-320 | 25-400 | ||
Chuck (mm) | 380 | 500 | 630 | 800 | 500 | 630 | |
Feed Motion | |||||||
Min. feed of X/Z-axis (mm) | 0.001/0.001 | 0.001/0.001 | 0.001/0.001 | ||||
Rapid of X/Z-axis (m/min) | 3/6 | 4/5 | 3/5 | 12/15 | |||
Max. travel of X (mm) | 390 | 420 | 540 | 540 | 395 | ||
Tool Post&Tailstock | |||||||
Turret type | V4□240 | 4□300 | V4□300 | 8/10/0121 | |||
Section of tool shank (mm) | 32×32 | 40×40 | 40×40 | 32×32 | |||
Indexing repeatability (mm) | 0.008 | 0.008 | 0.008 | 0.008 | |||
Max. cutting force (N) | 19600 | 19600 | 29400 | 21538 | |||
Dia./Travel of tailstock (mm) | 100/250 | 100/250 | 160/300 | 130 | |||
Taper hole of tailstock | Morse 5 | Morse6 | Morse 6 | MT6 | |||
Other | |||||||
Main power (kw) | 11 | 15 | CTB30 | 30 | |||
Accuracy | IT6-IT7 | IT6-IT7 | IT6-IT7 | IT6-IT7 | |||
Roughness | Ra1.6 | Ra1.6 | Ra1.6 | Ra1.6 | |||
Machine tool length (mm) | 3600/4090/4630/5585 | 4800/6300/8300 | 5737/6237/6941 | ||||
Machine tool width (mm) | 2042 | 2090 | 2520 | 2165 | |||
Machine tool height (mm) | 2160 | 2105 | 2120 | 2375 | |||
CNC system | Fanuc0i-TF/Siemens 828 (customizable) |