Cutting depth (ap), S, and F are the three main cutting parameters in lathe machine
On a lathe machine, the terms cutting depth (ap), S, and F are the three main cutting parameters you must know.
1. Depth of Cut (ap)
-
Meaning: How deep the tool cuts into the workpiece in one pass.
-
Unit: millimeters (mm).
-
Typical values:
-
Roughing (removing material fast) → 2–5 mm
-
Finishing (for smooth surface) → 0.2–0.5 mm
-
👉 Example: If depth of cut = 2 mm, the tool removes a 2 mm layer from the diameter of the workpiece.
2. S (Spindle Speed)
-
Meaning: How fast the workpiece rotates in the spindle.
-
Unit: revolutions per minute (r/min or RPM).
-
Formula:
n=1000×vπ×dn = \frac{1000 \times v}{\pi \times d}
where:
-
v = cutting speed (m/min)
-
d = workpiece diameter (mm)
-
👉 Example: If cutting speed = 100 m/min and workpiece diameter = 50 mm:
n=1000×1003.14×50≈636 RPMn = \frac{1000 \times 100}{3.14 \times 50} \approx 636 \, \text{RPM}
3. F (Feed Rate)
-
Meaning: How far the tool moves forward along the workpiece for each spindle revolution.
-
Unit: mm/rev (millimeters per revolution).
-
Typical values:
-
Roughing → 0.3–0.6 mm/rev
-
Finishing → 0.05–0.2 mm/rev
-
👉 Example: If feed = 0.2 mm/rev and spindle speed = 600 RPM, then feed per minute =
0.2×600=120 mm/min0.2 \times 600 = 120 \, \text{mm/min}
✅ In summary:
-
Depth of cut (ap) = how deep the tool cuts
-
S (Spindle speed) = how fast the workpiece rotates
-
F (Feed rate) = how much the tool moves forward each revolution
These three parameters decide the surface finish, machining time, and tool life.